3M to pay $6 billion in military earplugs case after hearing-loss complaints

3M is nearing a multibillion-dollar settlement with plaintiffs to resolve complaints by veterans that the company's earplugs failed to protect them from hearing loss.

3M and attorneys representing plaintiffs agreed to a $6 billion settlement to resolve hundreds of thousands of complaints by military veterans that the company's earplugs did not protect them from hearing loss.

Under the deal, 3M will pay $5 billion in cash and another $1 billion in company stock, the industrial conglomerate disclosed on Tuesday adding that "the agreement is not an admission of liability. The products at issue in this litigation are safe and effective when used properly" the company said. 

The earplug litigation represents the largest mass tort in U.S. history. There have been more than 300,000 claims in which veterans accuse 3M and Aearo Technologies, a company acquired by 3M in 2008, of producing faulty earplugs that failed to protect their hearing from noise damage when they received them from the U.S. military. 

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The settlement amount is significantly less than the $10 billion to $15 billion that some analysts have predicted the case would cost the company. Still, the settlement will impact financial results. 3M will record a $4.2 million pre-tax charge in 3Q which "represents the $5.3 billion pre-tax present value of contributions under the agreement net of 3M's existing accrual of approximately $1.1 billion related to this matter" the company detailed. 

The eal comes after a tentative settlement in June for litigation over so-called forever chemicals in municipal drinking water. The agreement, which still requires court approval, in that case between 3M and municipal water providers could cost 3M as much as $12.5 billion over five years.

The earplugs, developed by Aearo Technologies, were created to protect a person from hearing explosions and other loud noises while allowing them to hear voices or softer noises.

3M agreed to pay $9.1 million in 2018 to the U.S. government to resolve allegations that its earplugs were defective because they could imperceptibly become loose in a person's ear. The company argued that the earplugs were effective if worn correctly.

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Last summer, Aearo Technologies filed for bankruptcy as a separate company, accepting responsibility for all the liability claims. The move was intended to give Aearo leverage in bankruptcy court to reach a settlement with the plaintiffs. 3M said it would pay for any settlement Aearo reached.

U.S. Bankruptcy Court Judge Jeffrey Graham in Indianapolis dismissed Aearo’s bankruptcy filing in June. The judge said Aearo did not qualify for bankruptcy protections as a distressed company since it had 3M’s promise to pay for a settlement. Aearo plans to appeal the ruling.

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3M Chief Executive Mike Roman said during the second-quarter earnings call last month that the company was progressing on its legal issues. The company still faces lawsuits from state attorneys general and personal-injury claims over forever chemicals. 

3M said last year it would stop the manufacture and use of the chemicals by the end of 2025.

The Wall Street Journal contributed to this report which was originally published on 8/28/23 and update on 8/30/23. 

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